211 spindle controller malfunction Is it a problem with NCStudio or it is a problem with wiring? I installed NCStudio afresh but still no change. Find the braking resistor (if it has one) and see if it is getting hot when sitting idle, or with the spindle running. Check and remedy Turn off the main circuit breaker and then turn it back on. Dec 16, 2014 · we have a 1999 QT-250 Mazak and we are getting this alarm. The screen shows the correct tool ID, but when I try to rotate the turret by hand to see if it is locked in, it feels spongy. com's store with spindles for every industrial device. - Alarm 208 for low slideway lubricating oil level detected by sensor SL4. mazaks description for alarm 44 is as always less than helpful. Nov 10, 2004 · Our control is a Mazatrol EIA control. So i have to wait for about 40-50 minutes to be Secondly, even when I try to cut a model in NCStudio, the spindle does not revolve/rotate. Check and remedy Jan 25, 2008 · Hi all I have an SQT10M and apparently the Mitsubishi Spindle Controller board has a problem. You need to go to DIAGNOSTIC screen and see what number as alarm your spindle amplifier reports back to NC. 212 chuck open/close switch malf. This document lists alarms that may occur on a FH-6000 (Mazatrol Fusion 640M) machine tool along with their alarm numbers, names, descriptions, and the sensors that detect them. Sep 27, 2018 · Tried to replace mitsubishi AC motor but spindle still wont orient. 6 hours. With more than 10. Mazak Alarm 205 MILLING CONTROLLER MALFUNCTION. I checked through the transformer and verified we are pinned for our power level per the documents and have checked a bunch of things. Jgryz450 211. Feb 23, 2021 · A week or so ago I had the engine malfunction come on and then total loss of power. 2 pages. the mitsubishi inside is having issues with bad hard drives or power supplies on the internal computer getting old and dying. Everything works fine (Servos, Turret, Robot Tool Measure Arm, Hydraulics, Tail Stock) except the spindle. So I put a new PLG sensor in it and now it will read RPM's but when you go to orientate it just spins and gives me a Spindle malfunction alarm. B. Does anyone has the manual of this controller. You are in NMI E Stop because your spindle controller is down. Lee Thank you for purchasing the Ultra-Precision, High-Speed spindle system, E3000. Dec 14, 2022 #6 During surface velocity hold control, as the current workpiece coordinates of the surface velocity hold control axes approach zeroes, the spindle speed increases significantly. Any help with this would be greatly Mazak Alarm 211 NOT OPERATED MCODE SIMULTA. Alarms are disappearing after shutdown an main braker in OFF position for couple seconds. If the alarm is not released, please contact your MAZAK service representative. If the spindle is unable to jog for any reason that could affect it, too. By Elmer13 in forum Mazak, Mitsubishi, Mazatrol Apr 29, 2021 · 204 Spindle Controller Malfunction Will add fluid, try to clear the alarms and then will update. parameter sheets that came with machine. I have it set at 8 seconds now. Im also getting alarm 211 (spindle controller malfunction) together with alarm 41. In the controller of the spinlde reads f46c. We replaced the main power supply and the spindle amplifier (which I assume is the drive unit) not sure though. 213 illegal designated tool no. The controller itself should have a red led on and if it's a newer one will display an alarm code that coresponds to the manual. When you try to orient the spindle, it times out. Thank's you Okuma > Alarm ex1204 and alarm ex1205 Apr 25, 2022 · We have a couple of them here. Safety speed limits must therefore be observed when designating spindle speeds. Can read rpms so i guess plg sensor is ok. For other Mazak alarm lists visit following pages. Even with the motor disconnected the drive reports an AL-20 which makes me think it is the drive and not the install. Had all kinds of problems with the wiring harness . 352 Power supply cintactor fault (typo I guess) Feb 26, 2007 · Spindle controller malfunction w/ My x3 My machine has stopped allowing me to control the spindle with Mach 3, Now when i engage the spindle it makes a clicking sound (once) and nothing happens. . I don't think it's normally for the machine to take so long to stop the spindle. After å while alarm 242 spindel orientation malfunction. Checked to make sure e stops was reset. The controller will usually jog the spindle while shifting gears. 5 years so all batteries went empty with all consequences. Nov 3, 2021 · (µ/ý X ãúw DCPEâæ0333³²33SJ˜FmkK’”±SR" m’D–[à‹1Æ ü¯‘æøc| ý9OX~ bw75 M³ {L fÂþP , ÿ Q “ˆëæ Ô™9ÝLêÀus\$„Š„@ ¥ë¤U² & X , › ²Í•, £ ƒ„…C –E¹Õã¤P RàCY=NÊÝØ@P©( Ku X ˆ . Sep 15, 2022 · I have a Mazak 1998 FH-480. Machine is working well for about 10-15 minutes but after that Alarm 20 NMI emergency stop and alarm 204 spindle controller malfunction is turning on. I have a 1986 QT20N (Mazatrol CAM T2) with Fanuc model 12 (A06B-6044-H212) spindle drive. 5Kw VSD, 1. However, when trying to orient the spindle or start at a given RPM it throws alarm 41, the servo amp MDS-B-SP-110 gives me E4-32 which seems to be an overcurrent alarm. I have to switch it to manuel mode to get the spindle working. Mazak M32-A Troubleshooting Guide 1）To prevent injuries / damages, check the CONTROLLER, motor spindle and cutting tool for proper installation, then operate the CONTROLLER and motor spindle. Aug 31 Mazak Integrex ATC Alignment Procedure. Mazak Alarm 204 SPINDLE CONTROLLER MALFUNCTION Description An alarm occurred at spindle controller. Mazak Alarm 204 SPINDLE CONTROLLER MALFUNCTION. The machine functions fine at speeds lower than 2000rpm. It is not providing the MC output to energize the 3 phase contactor to give input AC power to the power supply unit. that did not work and we had a long list of alarms and no tool Dec 22, 2011 · I own a 1986 Mazak QT10 with a T2 control and a FREQROL FR-SE-2-22K spindle drive, my problem is I was making a part when the machine gave two alarms #20 NMI emergency stop and and #204 spindle controller malfunction. Please help me! Similar Threads: 360 spindle cooling malfunction alarm in yellow; Newbie-mazak H1250 spindle malfunction alarm 44 Keep machinery running smoothly with a machine tool spindle. I have spare boards/amplifiers from another machine that was working but was scrapped years ago by previous owner. this is the alarm on mazatrol controller 21 Drive unit power malfunction 1,0,&0023 alarm the new spindle amp is flashing F6 and 23 Jun 28, 2012 · Mazak FH480, machine will go into low gear, but doesn't read RPM's and will not orient. However, when trying to orient the spindle or start at a given RPM it throws alarm 41, the servo amp MDS-B-SP-110 gives me E4-32 which seems to be an Mazak, Mitsubishi, Mazatrol > Alarm 41 Spindle malfunction after amplifier change Mar 1, 2021 · 204 spindle controller malfunction; 205 milling controller malfunction; 206 open front door (emergency stop) 211 not operated mcode simulta. Can anyone help? Similar Threads: Need Help!-Alarm 20 NMI emergency stop and alarm 204 spindle controller malfunction; 360 spindle cooling malfunction alarm in yellow Dec 10, 2023 · The amp was dead with no display, when i jog the spindle up to 1000rpm the load graph shows 0-1%. It started not reading RPM's and when you went to orientate it it would just time out. Jan 20, 2021 · The Current issue we now face is when we go to fire up the spindle we automatically through the breaker and get the dreaded spindle controller Malfunction code. It was completely dead. IT WORKS, Full control, Variable speed and Actually STOPS the spindle without any extra wiring for relay workarounds Just setup a HY 1. For the lathe, the workpiece may even come off if the chucking force decreases. Find a wholesale cnc spindle and controller at Alibaba. Lee Problem: 9 ABSOLUTE POSITIONS MALFUNCTION. Chips would get in the saddle and cut the wires . Thread All that does is tells you how to adjust the encoder feedback board for closed loop spindle control. Could be a bad solenoid valve for the cylinder. Will look into the PLG, thanks! Even so! When machine is braking in gear 2 never manage to stop. 1000 – No…. Mazak Alarm 205 MILLING CONTROLLER MALFUNCTION Description An alarm occurred at milling spindle controller. . This system utilizes air to cool the motor and protect the spindle, Feb 21, 2022 · I put a piece of stock in the chuck and ran the same program as I had seen run in the previous shop. The servo drives in the cabinet all say 56 (even Z). 221 turret clamp sensor malfunction SLIDEWAY OIL MALFUNCTION After the occurrence of alarm No. Feb 25, 2015 · Thanx for the advice, I now have a thread in the Mazak area aswell. May 7, 2008 · two alarms popped up yesterday, No 68 – spindle inverter overcurrent, no 211 spindle driver malfunction and number 32 on the drive. The weird thing started by QT-35 Mazak lathe with T-Plus controller ser# 130820 machine controller would not power up, we replaced QX141 and machine powered up, we lost parameters so initializing the machine, I copied from EEPROM, from what I remembered was never saved to and we did not have the org. Having an issue with this alarm. ,ëÞ aJ{XÑ ^ S}¡ J;ìAQÛE"Lyš¶7¶/8ÎA» Ç”v»Š¦ ¬ MLI Û·c å e « ¥ˆ êξäco\ ²öwZŠXàñx@:x"a("[Bgð0A± "±]ûïdðµ7 RB hi looking for a bit of help[ with a mazak H1250, with an M plus controller. In PLC, it's showing S01 SERVO ALARM:PR 0032 Z along with SPINDLE CONTROLLER ALARM 211. When I try to run the spindle it throws the 20 NMI Emergency Stop and the 204 Spindle Controller Malfunction. 1 – No. Feb 25, 2018 · Had a VTC 20G in the mid 90's . 2）Before disconnecting the CONTROLLER or motor spindle, always turn the control power OFF and turn the compressed air supply to the CONTROLLER OFF. I now have a decision to make but before I can I need to know the following; My current board is designated FR-SF-2-11KP-TC-BN408U 009 and I have available a new board designated FR-SF-2-11KP-BN408U 067. Changed batteries, reloaded system, parameters from EEPROM. It has no mazatrol option and can only be controlled by code. Joined Dec 14, 2022. cheers adam Similar Threads: Jan 19, 2023 · Spindle Controller Malfunction alarm - that means nothing. 204 spindle controller malfunction; 205 milling controller malfunction; 206 open front door (emergency stop) 211 not operated mcode simulta. The machine will come up and you can move all the axes, but if you try to start the spindle, is errors out as described above. Mar 5, 2023 · The dive has a not ready signal so the control is booting with an alarm state an estop signal. J. The controller is a mds-b-sp-110. - Alarm 219 when the Apr 1, 2021 · 204 spindle controller malfunction; 205 milling controller malfunction; 206 open front door (emergency stop) 211 not operated mcode simulta. Find the right cnc spindle and controller and upgrade your CNC capabilities at Alibaba's wholesale machinery store. Mazak System/Drive error ( No. Oct 9, 2017 · Check the value displayed on the LCD readout before and after trying to run the spindle. Find the spindle drive. buzz altland Plastic. Sep 26, 2024 · Hello everyone, i need help, my machine okuma&howa hj-28, control fanuc series 21i-TB, always show alarm ex1204 and alarm ex1205, i need help to fix that. Hello everyone, i have a mazak plus machine with alarm on the screen 44 spindle malfunction 3. The 204 alarm is not controller specific, just tells you where to start looking. 185 Jan 10, 2009 · ABOUT PRACTICAL MACHINIST. Jul 30, 2019 · Yep, i can confirm that if you follow Josh's instructions to letter, including resetting the VSD with PD13 = 08 in case you fiddled with it. Changed out spindle cooling pump and cleaned radiator. The E3000 was designed for use on CNC lathes, robots, NC lathes and special purpose machines. Mazak CNC machine control error List for MAZATROL MATRIX etc. Any ideas? Similar Threads: Newbie-mazak H1250 spindle malfunction alarm 44; Need Help!-mazak alarm 206 spindle lube malfunction; Spindle cooling with PC Liquid cooling system; Need Help!-Mazak T32-3 Alarm 015 System Enhance your machinery with a cnc controller. The turret will rotate,and stop on the correct tool, but is not completely locking in. Check for loose hardware on the cylinder or linkage. Fan is running fine. I've checked the magnet sensor, appears to be in good condition. 6 million unique visitors over the last year, Practical Machinist is the most visited site for metalworking professionals. Jul 8, 2022 · Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle if anyone can help Jan 12, 2021 · Hi all. #204 (Spindle Controller Malfunction) In alarm history it also shows #350(operating switch fault) and #33 (Emergency Stop) I've been trying like hell to speak with someone at Mazak in Gardena, CA for the last week, but they never call back or they put me on hold for 2 hours, only to tell me they're too busy. Feed hold Spindle stop SL4 X4 211 (F11) SPINDLE CONTROLLER MALFUNCTION Alarm with the spindle controller Feed hold Spindle stop Spindle controller X243 212 (F12) MAGAZINE DRUM MALFUNCTION Alarm with the magazine driver Magazine Nov 11, 2018 · I'm working on bringing up a 1986 Quick Turn 10n/ T-2 control. 99, No. Mazak alarm 44 spindle malfunction 3 manual Feb 26, 2007 · Spindle controller malfunction w/ My x3 My machine has stopped allowing me to control the spindle with Mach 3, Now when i engage the spindle it makes a clicking sound (once) and nothing happens. Jul 17, 2016 · Actually I inspected the MDS-B-CV-150 power supply unit. Still getting alarm. This started making shorts in the system causing all kinds of alarms . Description An alarm occurred at milling spindle controller. Any help would be greatly appreciated. May 20, 2009 · 205 Milling controller malfunction 215 Chuck system malfunction 221 Turret clamp sensor malfunction 224 chuck sensor malfunction 267 Ball screw lubrication alarm 351 Spindle contactor fault 379 Only says AL379 but I think I read somewhere that its some kind of battery warning. Does anyone know where the power to make this engage comes from. Description An alarm occurred at spindle controller. I did an insulation test on the spindle today and all seem fine. 215 chuck system malfunction; 218 chucking type not selected; 220 turret position sensor malf. The motor, spindle and control unit are designed to work as an integrated system capable of 60,000 min-1. I checked the spindle drive and there wasn't any lights on the power supply or the drive . March 2003 Table of Contents v Fadal Maintenance Manual Axis Drive Systems . Speculating if the not on tension bearings have come loose. If the speed goes over 2000 rpm when the spindle stops (no matter how you stop it) you get these two alarms. As the program began all was fine until it made a facing cut, retracted to take another cut, then stopped above the part, the spindle coasted to a stop and I got the alarms: 20 NMI e-stop and 204 spindle controller malfunction. The controller contactor below spinde drive is not goin in. Dec 14, 2022 #6 Apr 29, 2021 · 204 Spindle Controller Malfunction Will add fluid, try to clear the alarms and then will update. i have alarm 44 spindle malfunction 3 showing on screen, also alarm f66c showing on spindle controller, cant clear! any ideas to what the contoller alarm points to as i dont have a mitsubishi alarm manual. Mazak Alarm 204 SPINDLE CONTROLLER MALFUNCTION Jan 12, 2019 · Even so! When machine is braking in gear 2 never manage to stop. I get Alarm 20 NMI emergency stop and Alarm 204 Spindle controller malfunction. Oct 10, 2017 · Spindle Malfunction 1. Mazak Alarm 205 MILLING CONTROLLER MALFUNCTION Hey guys, I have a Mazak QT250HP, and I am getting alarm 221 Turret Clamp Sensor Malfunction). Of course there are still some errors (24 External clock malfunction, 204 Spindle controller malfunction) to work out, but I have noticed one other thing that bothers me. I do M19 and spindle spinns up rpm but never completes orient. both are refurbished. 221 turret clamp sensor malfunction Jun 4, 2014 · mazak nexus 510c/50II alarm 41 (spindle malfunction 1 ) Alarm 406 Memory Protect Mazak Nexus 510c Matrix Control. Some examples include: - Alarm 200 which indicates low hydraulic pressure detected by the compound oil controller unit. Jul 11, 2022 · Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle Jul 10, 2008 · The controller itself should have a red led on and if it's a newer one will display an alarm code that coresponds to the manual. I changed all 6 transistors to the new ones and powered it up, worked perfect for a few min whith some starts and stops then I got the same alarm (204) and the spindle controller has a blown transistor again. Could be a chip on one of the prox switches confusing the controller as to what gear it is in. 5Kw Air Cooled Spindle, with Latest Blackbox Controller. Have no lights on the spindle drive. We have noticed the controls are getting old and will have random issues. Have anyone had this problem or can advise Thank you Jul 26, 2014 · Alarm 20 NMI emergency stop and alarm 204 spindle controller malfunction come up on diag screen. Then it is safe to remove Nov 26, 2017 · Previously it was sitting in a warehouse approx. 221 turret clamp sensor malfunction Getting 37ZOVER AMPERE and 211 Spindle Driver Malfunction. 208, lubricating oil is not added in approx. txhxes onwjag lmqcx jqbqwehc gxpe itqfyqb ouvfd rtlo yguzbm qcnz